Next update in what is quickly becoming the worlds longest shop log. Apologies for that. I should have just done it right from the very beginning.
Firstly some good news. The new Boris Button and it's housing have finally been fitted. Surprisingly when I came to refit it I found that for some reason the brackets don't match up to the old holes in the cabinet. I'm not sure if it's down to the housing or what but I wasn't too fussed about making some new holes.
When I got the machine there was this metal shim inside the housing but I don't think it's a factory original part and when I tried to make use of it during the refit I found that it's slightly narrower than the housing and when you tightened the bolts it causes the plastic to bow. Given that the machine is now going to be HUO it seemed a bit of overkill so i've not bothered making use of it.
And all fitted.
Now onto the bad news and the reason for the long delay. I started to refit the AC power box and the first part of doing that was to refit the AC Switch Plate. The hole is obviously already there for the switch and there were some screw holes which were perfectly aligned with those on the plate. Nice and easy I thought.
And sure enough when I put the AC box in place that looked to be about right.
But then I spotted a slight problem.
Yup, the length of the AC box meant there wasn't enough wood at the opposite end into which I could secure it. It's almost as if the AC switch plate has been mounted too close to the front of the cab. The screw nearest the side of the cab isn't as bad because their is a support gusset in the corner so it can screw into that. The screw hole you can see above was actually caused by the initial 'hack' I did.
The first hack was to try to bend the vertical section at the front of the AC box. It didn't look nice and it also put a hell of a strain on the screws holding things in place. I didn't like it at all.
So now i've had to take another route. I've got some wood and cut it to size so it will fit at the top of the AC box. I'm just painting it up and then i'll adhere it in place so we've got something to afix the AC box to.
Once that's done the AC box should be ready for it's fuse holder and everything can be fixed back in place.
