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How to: restoration of Nip It playfield

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Pinball-Dreams.com

Hi guys and girls,



as promised I want to offer you a first glance of our work. I recently restored a playfield for a guy in Austria - an old Bally Nip It.



I'm going to make a real how to report of a TOM playfield we'll restore for your buddy Rich.



But for a start I wanna show you what it really means to make a playfield genuine again. Especially those old playfields are much work - most of them show wear from just aging: sunk inserts, cracks all over the playfield, old paint, loose wood, different colors from bleaching (....) thats exact the condition this playfield was in...



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So...what to do ? nothing else but refurbsihing the complete playfield - everything !!!!



The first steps:



- removing old mylar and simply accept that even more paint will vanish

- cleaning the playfield

- filling the worn parts

- sanding the playfield

- taking out the sunk insert plastics and stick them back again

- applying a first layer of clear coat to have a nice basis



Restoration time so far: 5 hours just for preparing everything



After 10 days of drying - next steps - sanding the playfield again and refubishment can start...



But before that I scaned the complete playfield in order to make stencils for some lettering and so on..



Start:



- every "color" is cut out of masking foil and then resprayed - matching the colors is a great task - one must have quite a lot of experience for that...



Lets start over: the orange/ocher colors are brushed first....



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After that the whole blue areas are renewed - already cutting out all these tiny little details simply was a pain in the a*****
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see why...



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Same procedure with yellow areas - here all the lettering was cut out by hand as well - Diana simply has magic hands
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And the red areas....



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And finally some black insert circles and white letterings are refurbished with stencils..



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Refurbishing time for that part: 25 hours



Now the final clear coat must be applied. The process of clear coating is not that easy as some might expect - its far from beeing just putting the playfield down and coat it...



It starts by selecting the suitable clear coat. It musn't be too hard otherwise it cracks and the pinball plays like you would play on cement - you can throw away your pinball if this kind of paint is used. The pinball must play like it was before - the original feeling must be maintained...



Our coat is an industrial coat which we found after weeks and months of trial and error.



The clear coating process: we usually clear coat the playfields aprox 3-4 times with 3 layers with aprox 10 minutes of waiting in between



The coat drys after that for 10 days. After that aprox 60-70% of the layer is taken away by sanding the playfield. Reason for that: the inserts are never sealed so that most of the clear coat vanishes at those parts around the inserts. to level this out most of the apllied clear coat is sanded. Likie this we receive a perfect flat surface...



This procedure is repeated as often as needed to receive a perfect result.



FINISHING THE FINAL layer:

After aprox 3-4 clear coats the final layer already looks great but not good enough in our opinion. So the final layer is sanded again with 1000-1500-2000-3000 sanding paper and then polished hig gloss again.



Finally the playfield is sealed with wax - we only use natural wax - no silicone - nothing must be in there.



This playfield will last a lifetime and I'm quite sure the owner will have one of the most beautiful Nip It's on this planet....



Enjoy the results
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Really hope I could give you a first impression of our work...



Have fun out there

Cheers



Henrik





btw: I forgot something - you surely wanna know prices...price for this work was 900€ - usual playfields (WPC) starting at about 500€ and in average they costs 650-750€



Delievery time: as mentioned before the coats must dry for 10-12 dys in between. So you might guess from that - that you need to wait aprox 12-14 weeks...
 
You certainly have the skills required. Excellent work right there. I would be interested in seeing some more 'detailed' playfields being touched up. What i mean by this is how would you handle things like colour gradients? Obviously some of the old playfields are silk screened and have 'dots' when you look close up. The colour gradients on this silk screened art are sometimes made up by ever decreasing (or increasing) size of small black dots. Would you simply use shading of a whole area, or painstakingly add the tiny black dots somehow? Also, what about irregular insert text? I'm not sure i have seen anyone in the market with the ability to properly reproduce certain lettering (TOTAN inserts spring to mind) using an airbrush. Are you able to do this by hand, or would you use the widely available decals?
 
Rus...



Concerning silk screen patterns - this is of course always a problem. We just spray those gradients. Obviously the pattern is removed by this. For those who want it absolutely original this might not be a proper solution but anything else simply isn't makeable without an incredible amount of time. You would have to make exactly the same masks the used to silk screen the playfield - this would be possible but who is willing to pay for that ??



Have a look on that famous TOM part just above the flippers - those inserts always show cracks around it - you can see clearley that there's no silk screen pattern any more - but in my opinion the result is much better than havin those visible cracks..



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by the way: the lettering "Tonights illusions" and all of the "metamorphosis shadows" have been renewed



Concerning your second question: there are quite a lot of decals sets out there which are faulty. For example all cirqus voltaire decals sets have a wrong "jackpot insert decal". As I didn't want to buy several sets to refurbish one playfield - I decided to make masks for that insert....and then just spray it



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So - YES - of course faulty insert decals can and must be corrected



Cheers again



Henrik
 
You are a magician. Fantastic job. It's so reassuring to know that there are people like you willing to undertake this kind of work. Thanks for posting.
 
Truly outstanding work. That playfield's been broaght back from the dead! Excellent work, I salute you.
 
This is amazing work Henric, great stuff. I'm interested to know, when you cut out the templates with the scalpel, how do you avoid leaving a cut mark/scratch in the playfield surface? Or does that just not matter because you clearcoat over the top of it at the end?
 
And that's why my tom playfield will be winging its way to Henrik. He's agreed to do a step by step photo log of the restoration right here on pinballinfo, so you'll all see how it goes.
 
I can see that this is going to pay off for him, many of us will now be thinking he can work his magic on our playfields. I am certainly weighing up the cost.

Great work and great shots to demonstrate the process, makes it feel easier to send my PF and money over to you.
 
Good morning everybody,



many thanks for those kind words - really feels great. We're always doing our best and work hard - one surely cannot become rich out of this job but it's simply damm good fun and satisfing. Really appreciate your feedback. Looking forward to help you guys getting some nice playfields to the UK. Whenever I'm in London the next time we might have the chance to meet personally - would be really nice



Have a great weekend and enjoy the sun (at least over here:)

Cheers



Henrik
 
Henrik,

Just to echo what others have said - very good finish after hours of painstaking work and effort. I understand that this kind of work would not come cheap, however for those works of art that are no longer available any more, a great opportunity to get something looking good again
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